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Debarker & Log Haul Automation – Optimized Log Processing for Sawmills

Enhance sawmill efficiency with intelligent debarking and log handling solutions.

Introduction & Overview

What is the Debarker & Log Haul Automation System?

Automation & Electronics’ Debarker & Log Haul Automation System provides precise control and monitoring for log infeed, debarking, and log merchandising in sawmills. Designed to optimize throughput, improve safety, and ensure consistent log flow, this system seamlessly integrates with existing sawmill operations.

Who is it for?

This solution is ideal for sawmills, timber processors, and forestry operations looking to automate and optimize log handling, debarking, and primary breakdown processes. Whether operating a large-scale industrial sawmill or a specialized facility, our system ensures reliable, high-speed log processing with minimal manual intervention.

Why it matters?

Traditional debarking and log handling processes can lead to inefficiencies, inconsistent log flow, and higher maintenance costs. Our system reduces downtime, minimizes waste, and increases throughput, allowing sawmills to achieve better resource utilization while maintaining high safety standards.

Key Features & Capabilities

Automation & Electronics' Debarker & Log Haul System offers advanced technology to improve efficiency, accuracy, and operational reliability.

Automated Debarker Control

Precise control over log feed and debarking processes, ensuring optimal bark removal without unnecessary fiber loss.

High-Speed Log Haul Automation

Automated log transport from the yard to processing lines, reducing manual handling and improving efficiency.

Real-Time Log Scanning & Merchandising

Integration with 3D TrueShape Scanners for accurate log volume measurement, defect detection, and sorting before primary breakdown.

Wireless Control for Log Loader Operators

Operators can manage log flow remotely via wireless controls, improving safety and visibility while reducing bottlenecks.

Seamless Integration with Existing Mill Systems

Compatible with major PLC, SCADA, and mill optimization software, ensuring easy implementation without major infrastructure changes.

Advanced Safety & Interlocks

Built-in safety interlocks and monitoring systems ensure safe operation and prevent accidental overloads or misfeeds.

SQL Database & Reporting

Comprehensive data collection and reporting for log input, volume tracking, downtime analysis, and performance monitoring.

Looking to Optimize Your Log Handling and Debarking Process?
Maximize efficiency and precision with automated debarking, log haul, and merchandising solutions tailored for your sawmill.
  • Smooth & Automated Log Flow
  • Accurate Scanning for Precise Sorting
  • Remote Control for Safer Operation
Upgrade your sawmill’s log processing – Contact us today!
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Benefits & ROI

Implementing our Debarker & Log Haul Automation System delivers significant improvements across sawmill operations:

Increased Productivity

Reduce manual intervention and speed up log processing for higher throughput.

Improved Accuracy

Precision scanning and automation ensure better log selection and merchandising, reducing waste.

Enhanced Safety

Reduce operator exposure to hazardous log handling processes with automated controls and safety interlocks.

Seamless Data Integration

Access real-time performance data to optimize operations and improve decision-making.

How It Works

Understanding how our Debarker & Log Haul Automation integrates into your workflow ensures maximum efficiency, precision, and seamless log processing.

Log Infeed & Scanning

Logs are fed onto the infeed deck, where X/Y or 3D TrueShape scanners analyze log volume, shape, and defects.

Automated Debarking

Logs pass through an automated debarker, removing bark efficiently while minimizing fiber loss.

Log Haul & Transport

Debarked logs are conveyed via automated log haul systems for further processing.

Log Merchandising & Sorting

Scanning data is used to determine optimal log sorting and merchandising, ensuring the best breakdown strategy.

Seamless Data & Operator Control

Operators can monitor and adjust settings via wireless control stations and real-time data dashboards.

Final Transfer to Primary Breakdown

Processed logs are efficiently transferred to the primary breakdown line, ready for sawing.

Technical Specifications

Our Debarker & Log Haul Automation is engineered for seamless integration, ensuring reliable performance, compatibility with existing systems, and minimal maintenance.

Control System

PLC-based automation with remote I/O capabilities

Scanning Technology

Supports X/Y light curtain, 3D TrueShape scanning, and sonic density analysis

Network & Communication

High-speed Ethernet, Modbus, and wireless control compatibility

Maintenance & Support

24/7 remote diagnostics and on-site service availability

Frequently Asked Questions

Get quick answers to our most frequently asked questions.

Still have questions?

Can’t find the answer you’re looking for? Contact us!

Installation time varies based on system configuration but typically takes 2-4 weeks, including commissioning.

Yes, our system is designed to integrate with most existing sawmill PLCs, optimization software, and SCADA systems.

We provide on-site training and remote support, ensuring your operators can efficiently use the system.

Yes, it supports a wide range of hardwood and softwood logs, with scanning options for density, defects, and volume.

We offer 24/7 remote support, on-site servicing, and software updates to keep your system running optimally.

Still have questions?

Can’t find the answer you’re looking for? Contact us!

Let’s Optimize Your Log Processing Together

Enhance your sawmill’s efficiency with automated debarking, log haul, and merchandising solutions designed for precision and reliability. Whether upgrading existing systems or implementing new automation, Automation & Electronics delivers tailored solutions to maximize throughput and minimize waste.

Contact us today to discuss how we can optimize your log processing for efficiency, safety, and long-term success.

Automation & Electronics NZ

PO Box 4044, Mt Maunganui 3149
4 Portside Drive, Mt Maunganui

Ph: +64 7 5746223
Fax : +64 7 5746228
sales@automationelec.com

Automation & Electronics USA

15 Glenn Bridge Rd Ste A
Arden, NC 28704

Support: 844-8AE-TECH (844-823-8324)
Sales: (318) 548 5138
sales@automationelecusa.com

Contact Us Today